Artificial Grass Factory Tour

Welcome to Ekip Grass

During last 10 years, Ekip Spor Group has been successfully engaged in the production of sports surfaces and equipment.

Our history began with a small workshop, which gradually transformed into a large multifunctional factory with several production zones.

Modern technologies, high-quality equipment, the best raw materials and professional team make our products competitive in the global market. We export our products to more than 50 countries, which indicates our high production capacity.

We strive to expand and develop relationships we have reached with our regular customers and partners, and we are always glad to have new clients and make everything so that cooperation is mutually beneficial and will become a long-term project for both parties!

 

  • New Stadium
  • New Stadium
  • New Stadium
  • New Stadium
  • New Stadium
  • New Stadium
  • New Stadium
  • New Stadium

Extraction process

  • Yarn Extraction Process
  • Yarn Extraction Process2
  • Yarn Extraction Process3
  • Yarn Extraction Process4
  • Yarn Extraction Process5
  • Yarn Extraction Process6

Extraction is the first stage in the artificial grass production. On this stage of production, extruder forms stalk that have excellent visual and tangible similarities with natural grass. After that, stalks are being fixed on the flexible latex basis.

In production, we use different colors, shades, and combinations, depending on the partner's demand. Ekipgrass uses only high-quality yarns, that meet all international standards. Our company buys threads from world leaders in this industry, such as Tencate, so partners can be sure of the quality of our products.

 

Tufting process

The fibers go on large coils, and substrate comes in rolls more than 4 meters wide. The first step here is to put these two ingredients together. This happens by so-called “tufting”.

Tufting is performed on a special machine, it looks like a huge sewing machine. With the only difference, it has a lot of needles: up to 250. These needles pass yarn through a mesh synthetic coating, making hundreds of stitches per minute. Small bottom blades cut yarn loops.

Then the controller inspects the coating to ensure that the grass was woven perfectly. Then it is being transferred to the glue shaft for backing procedures.

 

  • Artificial Grass Tufting Process
  • Artificial Grass Tufting Process2
  • Artificial Grass Tufting Process3
  • Artificial Grass Tufting Process4
  • Artificial Grass Tufting Process5
  • Artificial Grass Tufting Process6
  • Artificial Grass Tufting Process7
  • Artificial Grass Tufting Process8
  • Artificial Grass Tufting Process9

Backing and packaging processes

  • Yarn Extraction Process
  • Yarn Extraction Process2
  • Yarn Extraction Process3
  • Yarn Extraction Process4
  • Yarn Extraction Process5
  • Yarn Extraction Process6
  • Yarn Extraction Process4
  • Yarn Extraction Process5
  • Yarn Extraction Process6
  • Yarn Extraction Process6

This shaft picks up polyurethane from the gutter below and puts it on the back side of the grass passing over it. Thus, stitches of synthetic yarn are glued to the lining. The polyurethane is liquid at this stage. It needs to dry out. The length of the drying section is about 5m. The temperature in it is carefully controlled. If it is too hot, artificial grass will melt. At the exit, hot needles make holes in the cover to allow water to pass through. Now the controllers check whether the grass looks good on a flat surface. They remove sticky pieces of yarn and measure fibers. Then, grass is tested on the device that simulates the pressure of football boots to make sure that product is resistant to wear.


After quality control, the lawn is packed in rolls and labeled. Each project is given its own packaging color. This is it! The lawn is ready to be sent anywhere in the world!

 

EkipGrass is not just a supplier, we alose are a reliable company that always supports our partners. 

Our aim is not sales, our aim is to build a long-term mutually beneficial partnership. We want our partners to be competitive in their markets. Our RnD and Customer Service departments work hard to achieve this goal.

Choose Ekip Spor to WIN!